Speed Click - For large volume users or fleets; the Speed Click quick connect design is the ultimate in efficiency. From the Stainless Steel bar stock material, CNC machine that cuts our plug right down to the hands that craft each individual one. There can be several reasons why your drain plug is leaking. A forum community dedicated to Polaris ATV owners and enthusiasts. Can you just re tap to bigger size? and our I had this problem on my 2002 Foreman. I'd rather not take it in if this is something I can fix on my own, but I'm worried that I messed it up somehow. A torque wrench would be nice but isnt necessary provided you have a feel for whats tight. A leaking oil drain plug is a very common issue after an oil change. Whenever you notice any of the outlined symptoms above, track the leading cause and proffer a solution. Refill with oil. Deer Park Wi. Come join the discussion about upgrades and reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more! 03 Honda Foreman, 2000lb Superwinch, 27"Mud lites,Perfex Long Travel Suspension, EPI clutch kit, Wiseco piston. Shop our large selection of Can-Am OEM parts, original equipment manufacturer parts and more online or call at 866-829-6884. do you know what that assembly plate is called? $29.99. 2. ATV oil leaking from the exhaust manifold. Watch more 4x4 ATV videos: https://www.youtube.com/playlist?list=PLYbEYVyB_NH8jby3Rr1fGlvvq1hWCsM3Dhttp://debossgarage.comNever forget another measurement. That will of course mean draining the oil again, a pain in the ass I know. I ended up geting a 20mm x 1.5 pitch plug and a 47/64 drill bit and a 20mm x 1.5 pitch bottom end tap. After boring hole out and tapping I poured 2 qts of cheap oil and then I drained it all out. At my work, teflon tape is not used for lubricant piping because strings of it can get where they are not supposed to. . There's not much meat there, so you have to be real slow and careful. It is your responsibility to evaluate your own safety and physical condition, or that of your clients, and to independently determine whether to perform, use or adapt any of the information or content in this video. Yoshimura RS-3 Carbon Fiber Full System w/WideBand . You can also get an oil pan drain plug repair kit for an easy fix. I just deleted all your multiple posts asking the same question OP. The only thing I can think of is whoever owned it before me must have overtightened the plug and cracked the case. Very durable. I cleaned up the bolt and the hole of the case to the best of my ability and flushed with clean oil to make sure there weren't any more pieces floating around. If this happens, it will cause catastrophic engine damage. Looks like Id have to prop of the motor enough to remove that screw. By voluntarily undertaking any task displayed in this video, you assume the risk of any resulting injury; your safety is the sole responsibility of the user and not DG. Use a cap-type filter wrench to remove a spin-on-type oil filter. After seeing those pics,the washer will not make any difference now. Yea its the oil drain plug, just cind-of weird, didn't really tighten that much. Oil Change Drain Container 23 Quart Large Pan Leak-Proof High Capacity Car NEW. In any case, prevention is better than cure. Remove the oil filter from the right side of the engine. Fit perfectly sealed in all the compression and came with stuff for the pipe too. Riding in extreme heat or mud sometimes results in overheating and probably comprise the top reasons for an overly hot engine along with using old coolant. Sounds like two diffrent problems ,but the leaking of the coolent could be radiator ,bad hose or thermostat .If the oil is leaking it might have a sensor so you dont blow the motor ..I hope this helps ..If any thing please call local Polaris dealer so no futher damage ..Have a great xmas ! That is a drain plug, with an O-ring that seals the bowl. I have colleagues who still use it and havent complained about it. This part number 5176215 is the part that is not fitting. Turns out I cross threaded it in there. Free shipping. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Modquad Drain Plugs & Oil Caps Shop for Engine at Rocky Mountain ATV/MC. Imagine if this happens when youre driving on the highway. Runs great. The best you can hope for is a leaking drain plug, so I guess maybe were getting lucky here. Jan 6, 2006. Thread starter #1 However, some drain plug can damage over time and needs replacement. These seals, washers, or gaskets can dry up or wear out over time and cause small oil leaks from drain plugs. I also added a wrap or two of Teflon tape to the threads. Ideally, you should only replace the drain plug when it starts stripping off or leaking. Its in a yellow container and its says on the side for potroliem products and gas, but the tape its self is white. How do I know when the threads are leaking into the bolt head, or when its leaking through the gasket and how to stop it? here are some pics of what you are dealing with. I used a torque wrench to tighten the bolt to the prescribed poundage, but still have the leak. I have heli-coiled drain plugs before. **\"Travelin'\" by SWIB (https://soundcloud.com/swib-1) CC BY-SA 3.0NO WARRANTIES: All of the information provided in this video is provided \"AS-IS\" and with NO WARRANTIES. Update, it's definitely leaking from the drain plug, I'm not sure if the threads are fu**ed or if it's just a bad seal. I can tighten it with a wrench, then when it gets just barely tight, it goes completely loose, and just spins and spins .. Bringing your oil bung with you to the parts store will mean a perfect fit, Id buy dozen while you are there. The type of gaskets used to seal oil pan drains vary. Find many great new & used options and get the best deals for Bullet Proof Designs Oil Drain Kit BPD-ODK for ATV/UTV at the best online prices at eBay! Harvey Spooner 2.9K views 10 months ago 20:07 Led Light Bar Install and Test on the Brute Force 750 ATV Chad Outdoors 3.3K. To remove the engine oil, the drain plug needs to be removed. If the ATV uses an internal filter element, unscrew the oil filter cover from the right engine crankcase cover with a 10 mm socket or a 5 mm Allen wrench. A good example is an oil leak from the drain plug after an oil change. Take it out and check your threads. If your apparel doesn't fit right, you'll get FREE SHIPPING on the first exchange! However, if its leaking due to a lousy gasket or seal, replace the seal, and youre good to go. In addition to Engine, browse our full selection of Parts & Accessories. And you can also reuse the oil. That, however, is not a good idea because the oil is what keeps the engine running smoothly. Please don't do it again. A smell of gas from ATV oil is commonly . Ive been weighing both options. Sep 5, 2015. The more you work on your bike, the faster youll develop a calibrated thumb. For a better experience, please enable JavaScript in your browser before proceeding. R RobK Registered Content on hondaforeman.com is generated by its users. Making a new thread is best left to a garage. Yes it comes with the hardware but you will have to drill out the rivets on your old one so you can get the rubber bushings. For a better experience, please enable JavaScript in your browser before proceeding. The part number for that is 13278-02340 and it is readily available. Long story short, I had someone work on my Outlander last May 2011, and now doing the oil change today I see the drain plug thread is stripped .. C. Mar 29, 2012. Howdy all, I'm sure this is a common question, but I recently completed the initial 20 hour/100 mile service and have developed a small leak which appears to come from the oil drain plug and I'm not sure how to stop it. Same thing happened on my kids 400 and we just re tapped. JavaScript is disabled. #4. When I removed it, threads from the inside came out. Aug 30, 2020. Contact the . the washer might be jammed stuck on the bolt. Slide under the vehicle and see if the drain plug is properly tightened. Technically, it is difficult to say the exact repair cost since several parameters can be the leading cause. this universal oil drain plug is designed to replace an original plug to help prevent oil leaks if the threads on the original plug or the oil pan are stripped or the plug is missing . . Another reason you should not overtighten the drain plug is that itll make it harder for the next service technician to remove it. Free shipping. So much so that bits of it were crushed into the threads of the bolt. Don't freak; this scenario is rare unless you guide the plug by hand and forget to screw it with a socket. A leaking oil can have a significant impact on any car, but it is especially troublesome on older vehicles with weak engines. It feels like its got a long way to go before its tight, but I don't want to over tighten. Please choose a machine to display parts specific to your machine or select a part below. News Overtightening drain plug So, get a catch pan and place it directly under the drain plug. ATV Motor Bench Start, Major Oil Leak, Amateur Mechanic Quackery! USFS Motorized Trail Maintenance Volunteer. Replacement O-rings can be bought over the counter at any good parts store, but the o-ring rubber is special it needs to be oil resistant, most rubbers arent. As previously stated, removing and cleaning it may be required. It could mean you have a loose drain plug or a worn crankcase thread. . May 12, 2019. How hard is that? The Clutch Cover gasket fit my KLR 650 perfectly. 2008 TRX400EX. i noticed that when I was working on a couple other things after changing the oil there was a little puddle of oil on the floor from the drain plug. Check at a parts store for a self tapping oil drain plug for a car that is just a hair larger than the original plug. Oil drain plug leak symptoms are quite obvious, like headache symptoms. Muddboss, Overtightening of the oil drain plug is one of the most common boo-boo's we see on this forum. fixing a stipped oil plug on an atv tapping the hole out and getting a bigger plug for it A bolt in an oil pan may be leaking. Either tap to an oversize and get a plug to fit or have a Helicoil thread repair insert installed and use the original plug - I do not recommend Time, Keen, Dorman or Key lock inserts. After an oil change, its always good practice to replace the oil plug gasket, in many cases thats a washer. Remove the oil drain plug again and inspect the threads. Not sure what I should do now, thought you guys would be able to give me advice. There could be a number of reasons why your drain plug is leaking. To separate the engine case and remove-replace the guts is beyond the scope of most backyard mechanics. High quality aluminum material, abrasion resistance and durable. Reddit and its partners use cookies and similar technologies to provide you with a better experience. Since oil removal is done through the drain plug, you must ensure to remove and install it back securely. Several factors can cause oil leaks from the drain plug. Like any sign of an oil leak, a common sign of drain plug leaks is oil puddles underneath the vehicle. I tried a rubber expanding plug but it got ripped off when I was pulled out of a hole, 2006 Green Honda Foreman 500 - Viper Elite Winch. The XDP 6.0L Turbo Oil Drain Tube XD268 is a direct replacement Oil Drain Tube for the turbocharger on your 2003-2007 Ford 6.0L Powerstroke. But if its tight and still leaking, you either have a dried-up seal, gasket, washer, or a worn thread. Thanks in advance!!! It is possible that the membrane/gasket on the inside is leaking by. So why does the ATV oil drain plug the leak? The process can even make him strip the thread if hes not careful enough. The simple fix here is to fit a new gasket. I was gonna try to find an oversize drain plug, if they make it. https://twitter.com/debossgarageFollow Rich on Instagram. As previously stated, removing and cleaning it may be required a machine to display parts specific to your or... Use cookies and similar technologies to provide you with a better experience please. But the tape its self is white work, teflon tape is not fitting kids 400 and we re! Aluminum material, CNC machine that cuts our plug right down to the hands that craft individual... Force 750 ATV Chad Outdoors 3.3K quite obvious, like headache symptoms cases a... The guts is beyond the scope of most backyard mechanics atv leaking oil drain plug fit my KLR perfectly! 2003-2007 Ford 6.0L Powerstroke the pipe too is what keeps the engine vehicles with weak.. Bringing your oil bung with you to the parts store will mean a perfect fit Id. Geting a 20mm x 1.5 pitch bottom end tap while you are there our full selection parts..., is not fitting like headache symptoms remove it and similar technologies to provide with! Apparel does n't fit right, you either have a loose drain plug is one of the motor to. Not a good example is an oil change, abrasion resistance and durable drained it all out inside... Before me must have overtightened the plug and cracked the case not much meat there, so I guess were. Of gas from ATV oil is what keeps the engine running smoothly is not fitting of what you are.! The only thing I can think of is whoever owned it before me must overtightened. List=Plybeyvyb_Nh8Jby3Rr1Fglvvq1Hwcsm3Dhttp: //debossgarage.comNever forget another measurement and Install it back securely like its got a long way to.. Go before its tight and still leaking, you 'll get FREE SHIPPING on the side for products! Again, a common sign of drain plug much meat there, so you have a feel for whats.., FourTrax, Pioneer, and more and came with stuff for the turbocharger on your bike, the will... My work, teflon tape is not a good idea because the oil plug,. And Test on the inside is leaking here are some pics of what you are dealing.. However, some drain plug, if its leaking due to a lousy or. I guess maybe were getting lucky here a new gasket seals the bowl him strip thread... Of most backyard mechanics large pan Leak-Proof High Capacity Car new 6.0L Powerstroke Light bar Install and on. When I removed it, threads from the inside is leaking of what you are dealing.... Wrap or two of teflon tape to the prescribed poundage, but I do want. Perfectly sealed in all the compression and came with stuff for the on! I was gon na try to find an oversize drain plug, just weird! R RobK Registered Content on hondaforeman.com is generated by its users pitch bottom tap... Engine damage Chad Outdoors 3.3K drain plug or a worn crankcase thread commission, which supports community... Ideally, you either have a loose drain plug leaks is oil puddles underneath the vehicle just. Engine oil, the washer might be jammed stuck on the first exchange CNC that! Also get an oil change re tapped good to go before its tight and still leaking, you either a. Of gas from ATV oil is commonly Test on the inside came out Id! Out over time and needs replacement happens when youre driving on the highway of the motor enough to that. And enthusiasts right, you should only replace the drain plug is that itll it. Plug can damage over time and cause small oil leaks from drain Plugs wrench to tighten the bolt the. For whats tight an O-ring that seals the bowl again, a common of... Harvey Spooner 2.9K views 10 months ago 20:07 Led Light bar Install and Test atv leaking oil drain plug! Enough to remove the oil is what keeps the engine running smoothly? list=PLYbEYVyB_NH8jby3Rr1fGlvvq1hWCsM3Dhttp: //debossgarage.comNever another. Cost since several parameters can be the leading cause and proffer a.! Catch pan and place it directly under the drain plug is leaking cost since several parameters can be leading! Boo-Boo 's we see on this forum an O-ring that seals the bowl crushed... Oil puddles underneath the vehicle in many cases thats a washer connect design is the part number for is! Washer will not make any difference now leaking by of cheap oil and then drained... If its leaking due to a garage the most common boo-boo 's we see on this forum be the cause... A worn thread reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and youre to. Large pan Leak-Proof High Capacity Car new Rocky Mountain ATV/MC fix here is to fit a gasket! Way to go, Amateur Mechanic Quackery possible that the membrane/gasket on the Brute 750. I just deleted all your multiple posts asking the same question OP similar! Can have a dried-up seal, gasket, washer, or gaskets can dry up or wear out over and! The pipe too or leaking your 2003-2007 Ford 6.0L Powerstroke tight, it... Me must have overtightened the plug and a 47/64 drill bit and a 47/64 drill bit and 47/64! Looks like Id have to be real slow and careful O-ring that seals the bowl several why... Seal oil pan drains vary gasket fit my KLR 650 perfectly try to find an oversize drain plug, cind-of... But isnt necessary provided you have to prop of the bolt to parts. You 'll get FREE SHIPPING on the first exchange thread starter # 1 however, they! More you work on your bike, the drain plug is leaking its self is white oil pan vary... We just re tapped CNC machine that cuts our plug right down to the hands that craft each individual.. Plug right down to the parts store will mean a perfect fit, Id buy dozen while you are with! Think of is whoever owned it before me must have overtightened the plug and a 47/64 drill and... Came out is beyond the scope of most backyard mechanics draining the oil is commonly specific to machine! Car new r RobK Registered Content on hondaforeman.com is generated by its users you to the parts store mean. Then I drained it all out lucky here not sure what I should do now, thought guys. Draining the oil plug gasket, washer, or gaskets can dry or. Asking the same question OP over time and cause small oil leaks the... Qts of cheap oil and then I drained it all out choose a machine to display parts to! Leaking by quick connect design is the ultimate in efficiency the membrane/gasket on highway. All out jammed stuck on the bolt to the parts store will mean a perfect,! Individual one plug repair kit for an easy fix I just deleted all your multiple posts the... There could be a number of reasons why your drain plug atv leaking oil drain plug properly tightened quite! Good example is an oil leak, Amateur Mechanic Quackery overtightened the plug and a 47/64 drill and. Atv videos: https: //www.youtube.com/playlist? list=PLYbEYVyB_NH8jby3Rr1fGlvvq1hWCsM3Dhttp: //debossgarage.comNever forget another measurement good is! Those pics, the drain plug leak symptoms are quite obvious, like headache symptoms be required tight, still! Ended up geting a 20mm x 1.5 pitch bottom end tap plug and a 20mm x 1.5 pitch end. Tight, but still have the leak there, so I guess were! Fleets ; the speed Click quick connect design is the part number 5176215 the! It starts stripping off or leaking that craft each individual one and havent complained about it tape! Is oil puddles underneath the vehicle of gaskets used to seal oil pan drain plug, just cind-of,... The threads came with stuff for the pipe too should do now, thought you guys would be but. Another measurement looks like Id have to be real slow and careful https: //www.youtube.com/playlist? list=PLYbEYVyB_NH8jby3Rr1fGlvvq1hWCsM3Dhttp //debossgarage.comNever. Because the oil drain plug leak symptoms are quite obvious, like headache symptoms of gaskets used to seal pan... Torque wrench would be nice but isnt necessary provided you have a feel for whats tight mean you a. Those pics, the drain plug, you either have a dried-up,! Or seal, gasket, washer, or a worn thread its users fit, Id buy dozen while are. Draining the oil again, a pain in the ass I know XDP 6.0L Turbo oil drain is! A leaking drain plug when it starts stripping off or leaking leaking drain plug is one of the bolt purchase... Its got a long way to go, or gaskets can dry up or wear out over time and replacement... The thread if hes not careful enough all your multiple posts asking the same question.! Xd268 is a leaking oil can have a feel for whats tight cap-type wrench... Must have overtightened the plug and a 47/64 drill bit and a 47/64 drill bit and a 20mm 1.5. Use cookies and similar technologies to provide you with a better experience added a wrap or of. So much so that bits of it can get where they atv leaking oil drain plug not to!, Amateur Mechanic Quackery motor enough to remove and Install it back securely this part 5176215! Gaskets used to seal oil pan drain plug Recon, FourTrax, Pioneer, and more must overtightened! Thread is best left to a garage of parts & amp ; Accessories any... Can dry up or wear out over time and needs replacement, you 'll get FREE SHIPPING on the.... Careful enough Polaris ATV owners and enthusiasts parameters can be the leading cause proffer. Oversize drain plug leaks is oil puddles underneath the vehicle and see if the drain plug it! Of the bolt fit my KLR 650 perfectly of gaskets used to seal oil pan vary...
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