Our Sales team will be in touch within 48 hours. Not sure which cardboard thickness to choose for packaging, shipping, and marketing materials? BoxGenie offers several packaging products that you can easily customize online. They cant be beat for price, speed, and quality. Corrugated cardboard is still a great packaging choice and proves itself to be a strong material considering its light weight and affordability. Center Special Full Overlap Slotted Container (SFF) Inner and outer flaps are cut to different lengths. The blank is scored and slotted to permit folding. Cardboard boxesare really chipboard boxes, and used primarily for lightweight products, such as cereal or board games. E flute 1mm to 1.5mm. Heres what you need to know about each of these different methods so that you can choose the right cardboard thickness for your products: Grams per square meter or GSM is a unit of measurement thats used to measure the weight, length, and breadth of packaging materials like corrugated cardboard. Flute:The wavy layer of corrugated medium that is glued between the flat inner and outer sheets of linerboard to create corrugated board. Unfortunately, to accomplish this, they have to sacrifice some of their strength. Once the joints are sealed, the box is considered rigid. This may be a thinner fluting material, but it hasnt, in any way, affected its crash-resistance properties. Single wall double face board, a.k.a. Joint:The opposite edges of the blank glued, stapled, wire stitched, or taped together to form a box. Web:A continuous sheet of paperboard or paper. Making Large \\ Heavy \\ Extra Safe Boxes. This type of cardboard is called a single-wall board. The thickness of cardboard will have a significant influence on the final design of your box, and here are the reasons why. While corrugated cardboard is better suited for shipping and industrial needs, chipboard packaging offers the advantage of being easily printed on, making it ideal for branded products. (9 mm). . A box like this is perfect for holding heavier and larger items like medical equipment, automotive parts, and others. When measuring the inside of an existing box, make sure to measure from the center of the score (the crushed fold line). A 3-ply corrugated carton has 1 flute between 2 line boards. This method is used on heavy double wall and triple wall as an alternative to burst. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. January 1, 2015 - TAPPI. Sometimes referred to as a class stamp or cert stamp. Show off your brands unique style with a custom designed box. They can also be cut and formed into custom-sized boxes. Quantum House Common paper weights used for corrugated board are: 115/125 GSM. T 810 Bursting Strength of Corrugated and Solid Fiber-board T811Edge Crush Test T 812 Ply Separation of Solid and Corrugated Fiberboard (Wet) 2.3 Other Standards: 1 This specication is under the jurisdiction of ASTM Committee D10 on Packaging and is the direct responsibility of Subcommittee D10.27 on Paper and Paperboard Products. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. Wrap-around Blank:A scored and slotted sheet of corrugated fiberboard that is formed into a box by folding it around its contents. 2023 Industrial Physics. LE67 1PG, Tel: +44 (0)1530 512 700 Other paper types, such as Waste Based and Semi-chem, are often used for the flutes in corrugated. Some of the most common paper types used include: Flutes are measured both by weight and thickness, both of which relate to the strength and performance of the resulting cardboard. Uline and UPS recommend 200 lb. Inside dimensionsare used for measuring because the corrugated board thickness may vary. Chipboard is a type of thick fiber paper, typically made from recycled paper, though it can also be made with sawdust and other ingredients. Case:As used by the packaging industry, a corrugated or solid fiberboard box. It's used to pack business and personal records, letters, folders, etc. Regular Slotted Container (RSC):A box style created from a single sheet of corrugated board. C-Flute 3/16 inch thick, commonly used for shipping cases. These boxes usually consist of top and bottom pieces that fit over each other. Calculate: Pounds per Thousand Sheets (M Weight) using basic size, basis weight, sheet width and sheet length Sheets per Ton using basic size, basis weight, sheet width and sheet length; Sheet Quantity to Weight using basic size, basis weight, sheet width and sheet length; Sq. You currently have no products in your enquiry cart, please continue browsing and select more products. . Corrugated, on the other hand, might be made with cardboard materials, but the overall design and structure is much more durable. This style is especially strong because both the top and bottom have double the thickness of corrugated board. The biggest difference between cardboard vs corrugated fiberboard is that corrugated is . The weights shown using this weight calculator should be used for guidance and estimation purposes only. All rights reserved. However, what goes into making Kraft paper the strongest type of paper, also makes it a costly option. With the corrugated packaging industry continuing to forge ahead, it is safe to say that its popularity has now been cemented. Popular brands for Flexo printers include Bobst, W&H, KYMC, and SRM. This is possible because the qualities of both flutes complement each other. All of our Saxon Packaging materials are sourced from global leaders within the paper based packaging industry to ensure our material is cost effective and of the highest quality. of tear). However, cardboard thickness can impact your printing results, so this is something to consider if youre looking for high-resolution printing on your branded boxes. Containerboard:The paperboard components (linerboard, corrugating material and chipboard) used to manufacture corrugated and solid fiberboard. Cake mixes. Cardboard sheet making. This complete guide covers everything you need to know about fluted cardboard. When determining the basis weight from combined board, the take-up factor of the corrugated medium, which varies with flute size, and the weight of the adhesive must be considered. 8) Click the Continue button and select your material. needed to cause compressive failure of an on-edge specimen of corrugated board. This cookie is required for website to function properly and is enabled by default for all site visitors. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). Pads and sheets also protect the floor beneath a pallet. The wall construction and thickness determine the strength and rigidity of the board. Six specimens were prepared using a plain cardboard core . This section explores the technical details of how corrugated cardboard boxes are manufactured, and how such information can help you choose the right specifications for your packaging needs. We have half a century of experience in the field of corrugated packaging testing and a wealth of information to share. Standard paper thickness start at 125gsm (grams per . The growth in e-commerce, accelerated by Covid-19, and continued interest in the sustainability in packaging are two massive drivers for corrugated. (B) Single Wall:The corrugated medium is glued between two sheets of linerboard. In practice, actual weight may vary due to variations in manufacturing and composition. You can print on corrugated cardboard with pre-printing or direct printing. Standard board grade list. For an exact measurement of any corrugated board or paper, a digital micrometer is a fast and efficient option. Cover is a thicker classification of paper most commonly used for book covers, measured in points (noted pt.) The chipboard gives set-up boxes a rigid structure that does not fold or break down for shipping. EB flute combines E and B flutes for strength and printability. Its dimension is 15 x 12 x 10. There are several different flute sizes to choose from, ranging from minuscule to substantial. Text paper is widely used the booklet printing, manual printing, catalogue printing. Great for printing. While corrugated cardboard may be a great packaging material for your business needs, you still need to understand its properties so you can make the right choice. Home - StarCorr Sheets. However, suppose youre using a third-party logistics company to pick, pack, and ship your products. Palletizing:Securing and loading containers on pallets for shipment as a single unit load, typically for handling by mechanical equipment. The AC double-wall corrugated is about 1mm thicker. Original corrugated flute design.B-Flute:Appx 47 flutes per foot and measures 1/8 thick; often for canned goods.C-Flute:Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons.E-Flute:Appx 90 flutes per foot and measures 1/16 thick.F-Flute:Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. This cookie is set by GDPR Cookie Consent plugin. You can use it in counter display boxes, i.e. The corrugated cardboard adds miracles to its quality, with the center fluted sheet forming a support to two . Finally, triple wall boards consist of four pieces of liner surrounding three pieces of fluted paper. Corrugated packaging is not only lightweight but also rigid. Its inherent structure similar to corrugated arch structure, and can play a role in anti-red shock, has good mechanical properties. Heres why: For starters, cardboard thickness determines the box's level of protection. Overlap Slotted Container (OSC) All flaps have the same length; the outer flaps overlap by one inch or more. The truth is, the type of paper can significantly change what the weight means. TheBox Makers Certificate (BMC)is placed on an outside bottom flap. Different widths and configurations offer distinctive performance advantages. Also, keep the size of your products in mind when choosing to package. The major types are containerboard and boxboard. This means that there are about 41 flutes within a single linear foot of packaging. Review our Privacy noticeto learn more about how we protect your information. Bundle:A shipping unit of two or more articles or boxes wrapped or fastened together by suitable means. When designing packaging for your brand, youre faced with an overwhelming number of choices. Guide to Corrugated Cardboard Thickness Grades, Meet Our Leaders: Leigh Butler Managing Director, UK. Leicestershire, UK Flute sizes arent named based on thickness but the order in which they were invented. The thicker the cardboard walls, the better they can protect fragile and breakable items. Another way to print on cardboard is with digital printing. Share sustainability & end of life disposal with our Alliance Certification badge.Learn more, 105 GSM WBF (the most common flute paper weight). Both sets of flaps meet at the center of the box. Thelengthis always thelongerdimension, and thewidthis always theshortestdimension, measured along the opening of the box. A corrugated flute refers to the wavy sheets of paper that are sandwiched in between the cardboard liners in corrugated cardboard boxes. Caliper:Usually expressed in thousandths of an inch (mils) or sometimes referred to as points. Caliper measurements are also used as an indirect measure of manufacturing quality. This means its not as strong as Kraft and its surface isnt as suitable for printing. By creating an account you agree to BoxGenie's Terms of Service and Privacy Policy. For instance, a double flute (double wall) doubles the cardboards rigidity, making it a great choice for heavy items. Each point is 1/1000th of an inch. Flaps:Extension of the side wall panels that, when sealed, close the remaining openings of a box. This seeks to determine the compression resistance and stacking strength of a corrugated board. 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Enquiry cart, please continue browsing and select more products style with a designed... Terms of Service and Privacy Policy minuscule to substantial rigidity, making it a great corrugated cardboard thickness chart for heavy items flute... Cardboard core all flaps have the same length ; the outer flaps overlap by one inch or more,! Is called a single-wall board are two massive drivers for corrugated thinner fluting material, but it,! It is Safe to say that its popularity has now been cemented linear foot of.. You can print on corrugated cardboard thickness Grades, Meet our Leaders: Leigh Butler Managing Director,.! Box style created from a single sheet of corrugated board of a.! Inside dimensionsare used for measuring because the corrugated board are: 115/125 GSM and items. By Covid-19, and continued interest in the sustainability in packaging are two drivers. Weight and affordability ) doubles the cardboards rigidity, making it a option! 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