Ninearrow: I replaced fuse #38 which was in the left dashboard panel (open driver door to see end of panel). Watch to see you are moving the side which needs to be re-indexed. Can a manual sunroof crank device replace an existing sunroof motor? Luckily, there's a very simple way to do this, and it has a very high succeSSRate. Alternate solution: Drop the whole pan that holds the sunroof in place. Replace the circlips, again needle nose pliers work here. The sunroof control module should be calibrated. Any suggestions? down at all, you have a problem. [Dave Stevens] Tip the sunroof panel up at the back or retract it. That way, I didn't have to do a bunch of re-adjusting of the sunroof itself when reassembling. Working from outside the car, pull down one corner of the inner sunroof headliner and release the flat spring bails that hold the inner headliner/sunroof panel to the outer sunroof panel. The center point on the middle level is "closed." Do one side at a time so the other can be used for reference. Debris that creeps onto the sunroof pan can also clog the drain outlets in the pan corners. by abscate 26 Dec 2016, 15:07, Return to V70, S60, V70-XC and XC-70 Cross Country 2001-2007, Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive. The control mechanisms should now lay flat and be loose, not tight under tension. Looking it up, it's the Front Sunroof Molding (I think there's a Left and Right?). [Tip from Rick Tilghman] This happened to the sunroof on my 1985 745t. This makes water drain into the car behind the dashboard and below the carpet. I measured the voltage at each side of the fuse while moving the overhead button to every position. To do this just loosen the screws that hold teh runner down and gently flex it up about 1/3". Remove the power motor and tape up the wires. How to fix leaking Volvo sunroof (Parts in Description) Interesting features you didn't know your volvo v70 S60 S80 XC70 XC90 had 136K views Project Farm Volvo S60 XC90 Quick Check if Error. 2011 XC60 opened sunroof and now it won't close. When the motor was loose, it moved one cable without moving the other, and the cables are no longer indexed to each other. My conclusion was that the white one had worn to the point that it no longer activated the microswitches reliably. Lift the sunroof panel out of the roof (with care) . [Tip from John Sargent] The motor (or hand crank) is supposed to move both cables an equal amount. Rounding out the lineup is the top-tier T8 eAWD Plug-in Hybrid. Bingo. Do not try to operate the sunroof at this time since it is loose and the liner would be pushed back into the bowels of the car never to see the light of day! Checked to see if there was anything in racks that might read more Chris (aka-Moose) Technician 731 satisfied customers My sunroof will not close after dead battery replacement. This is how to fix a stuck sunroof after youve disconnected the battery, and explanation why it happens. Disconnected Battery, Now Sunroof Wont Open, Glass, Windshield, Windows, Moonroof, Sunroof. You can remove all the tracking/guides/bearing surfaces from the car, just by undoing everything and replacing it in order, but why would you want to? [Rick Tilghman] Over time the sealing ring around the sunroof's edge becomes worn and frayed, allowing water to leak in regardless of how the roof is seated. Customer: Just recently JA: What's the make, model, and year of your car? Engine Control Module. Replace the mechanisms by removing the two SMALL circlips with a small screwdriver. In all this took me about 2 hours to do. My 1995 940 sedan's moon roof had a thin black gasket drop out and can't figure out which edge it goes on. I will also not discuss 140's and 240's since I have only experience with 700's. It is held in place by three snap clips and is easy to remove. This may take some trial and error but if the motor is working correctly you'll figure it out eventually - HeHe. CH -529999. That means there is no stuck motor or linkage. I suppose now would be a good time to bench test the motor. HK. Also, the 1/4" material is much heavier and will pull off the headliner backing board over time faster than the 1/8".). The second groove is closed at the top and open at the bottom, providing secondary (but pivotal) support for the venting mechanism. Sunroof Sticks When Closing. then push back the headliner panel into the roof.then something about some chingas with a torx screw. This bond had gone in places and was letting water through. couldn't move. If the screws are loose, tighten them, if missing, find and replace. Vacuum the accessible portions of the sunroof pan too. It's likely to be the switch- replacement is pretty straightforward. Obviously when the car was built, the motor was installed first and then covered by the headliner. You only need to replace the support struts and accompanying components, not the roof itself (but removing it makes it easier to gain access to the elements). Turn the motor manually with a screwdriver to ensure the three level plunger in the cover will fall somewhere between the three timing points on the timing gear. Sitting in the cabin, apply firm pressure to both sides of inner panel and push backwards into roof. I should also note that the job is slightly easier if you remove the retaining arms entire connection bracket. Not on this run of 960's anyway. Glad I could help you with some of the process and its challenges though. The cookie is used to store the user consent for the cookies in the category "Other. Sunroof Stuck Open: Check Electricals. If no 12V supply is available (I use an old Sun computer power supply) test in the car (see below). [Tips on Motor Electrical Overhaul from Pete Gotseff]. The pan can be removed at this point. 2010 xc60. This cookie is set by GDPR Cookie Consent plugin. We are open for Sales and Service, learn how our processes have been optimized for safety. It does this via one major change: In the earlier models there is a metal arm approximately 2" long that reaches to a pin that sits in the aformentioned open ended groove on the rear of the venting arm. It'll be IN STOCK at your local dealer (unless they just sold the last one). Damp from sunroof has messed, I have a 2014 xc60 sunroof stuck op. Now the motor can be reinstalled. Do you know how to get at the roof? While I've disassembled the unit, I've never really thought about the wind flap it was always just kind of there. [Editor] There is a Volvo TSB (83910, August 1994) describing a procedure to replace the headliner on the sunroof and the inner panel. How to manually close a Volvo electric sunroof Tyler's Forgotten Car Rescue 34.7K subscribers Subscribe 33K views 7 years ago Here's how you get an electric sunroof closed on one of these old. This groove allows a metal pin to slide back and forth, limiting and manipulating the sunroofs vent action. [John Sargent] I can tell you the moonroof tray is not nearly as good as the sunroof Replace the screws leaving them loose so the sunroof can be adjusted for height, which will be done now. On ours it's the switch. Amazingly, both support/adjustment rods had snapped in half in the middle. Go to the junkyard and find a donor with a manual cover and crank and remove the handle, the gear mechanism, the plastic trim and ALL screws. It seemed a little odd as it was leaking from both sides. Adjustment is accomplished by loosening a number of screws, moving the roof and re-tightening. Finally, remove the grab handles and trim behind the grab handles on one side to expose the screw fixing the A pillar trim which you then also remove and the panel underneath the steering column above the driver's feet. The sunroof is definitely a feature which provides a different experience; however, it can cause its fair share of inconvenience, problems or internal damage within the Volvo. It is possible for these screws to become loose with time and allow the sunroof to drop down a bit to the lowest possible sisting position. Front and rear edges: the upper section of the molding must be flushed with or one mm above the roof panel. Very Calibrate the sunroof control module and install the headlining after making sure the M6 screws are tight. Back outside with the panel almost fully extracted remove the screws mentioned above. Reassemble case and epoxy switch case cover (you'll never do this again). They can be removed without removing anything else by using a small jewelers screwdriver to move the microswitch plungers out of the way of the selenoid actuator. flat and level, while fully and properly closed . This causes the sunroof to perpetually sag and fail to achieve the solid seal that prevents water from entering the cabin, affecting both the sunroof headliner and the headliner surrounding the sunroof opener. The average price paid for a new 2023 Volvo XC60 T8 Polestar Engineered 4dr SUV AWD (2.0L 4cyl Turbo gas/electric plug-in hybrid 8A) is trending $3,996 below the manufacturer's MSRP. I checked, I also have a delima with my sunroof shade jammed up an, 2009 v70 45,000 miles. accessory fuses, but they look good. V70 XC sunroof not working. For electric sunroofs remove the cover and tighten the motor mounting screws. About. So, after owning this car for many years, and previous owner telling me the sunroof just doesn't work, I finally decided to see if it was just the fuse. A quick jerk is required, or the whole panel will move. Create an account to follow your favorite communities and start taking part in conversations. If you feel under the rocker panel, there is a "D" shaped hole that the water from the sunroof and the fresh air vent (at the base of the windshield) drain to. Pop off the three tabs and carefully rotate the white nylon cover out of the metal motor case leaving the motor wiring connected. attach it. Hold the motor in your hand and run the motor rearwards to the stop position (4-5 secs). Twist the sunroof so that the front tabs slide out of the tracks. The first thing that You will need to do is press and hold the tilt up switch until the roof goes all the way up and then starts to come back down. The DR I spoke to sent me to the ER then we saw our normal vet the next day who did emergency surgery or a strangulated hernia and she's now fine. 2 4 4 comments Best Add a Comment galactica_pegasus 4 yr. ago I have already pulled the fuses and the other int. My 965 has an electric motor. Once this is completed you may notice your flap riding high and failing toclose properly generally a side effect of pushing the flap up to get it unhooked and playing with it over time. one each at the front and rear of each track, left and right. I have no idea. Try disconnecting again the battery black cable (-) for 12h overnight. This will help make sure the new ring doesn't slide down and dislodge when you vent or move the sunroof. How Will You Buy Your Next Car? How strange, but Thank You! Electric Sunroof Motor Needs to Be Zeroed. [Inquiry:] The wind flap (I assume that's what it is) that pulls down just as the lid docks doesn't pull down far enough and the lid jams into it preventing complete closure. The secret to lack of motion is most likely binding in the up and down motion of the panel. Make sure to take ALL the little pieces you take off the junker many pieces may look similar to ones you have but they are slightly different (so substitution isn't really possible). This is particularly valuable if You're replacing the motor, but it might also come in handy if the sunroof just won't open or close fully. When installing, place the seal joint 100mm from the passenger rear corner on the rear of the sunroof panel. If you notice your sunroof is sagging constantly, and that you can't seem to get it to stay at the height you want, even WITH massive adjustment of the sitting screws, this may be your problem. It can be purchased from the manufactures website www.captaintolley.com or from one of the retailers listed on the site. SRM. You may have to adjust any slight bend out when you put it all back in. [JMars ] If you can get the sunroof to open, you can sometimes work from the top down. Wind deflector definately worth it!! This resulted in the glass moving forward slowly every time it was closed. Addition of Plastic Wind Deflector to Roof. Something about unhooking some springs or clips to remove the "push back guard(?)" If you need to replace the pre-molded steel first bet is a junkyard brick, second bet is the hardware store (you just need a piece of thin and lightly maleable steel in the appropriate dimensions), final is Volvo (maybe they should be first, but something tells me they don't supply this piece separately). [Inquiry] I removed my crank to try to adjust the position of the sunroof. These cookies track visitors across websites and collect information to provide customized ads. It remembers the PSI number I set, so no setting it each time. It was then that I noticed water between the weather seal and glass on my glass panel. Alignment Notes. A used seal may be appropriate if a new one is unavailable. lock car and wait 1 Minute (this will set the alarm system even if siren is bad). Seems to be happening to a lot of '88's lately. In the newer models this arm is replaced with a 5"- 6" piece that reaches past the mechanism to the every back end of the bracket. The surround has a slight bulge in the middle of the front edge, also it is possible to pull the front of the surround and other parts of it away from the glass; an obvious route for water to seep through. If your electric sunroof will not retract, you can manually close it using a screwdriver. Roof hatch Full Diagram #9 roof hatch. [Tips from Ken Dibnah on stuck sunroofs] Is the roof manual or electric? If this happens, the sunroof may not open and close properly. I used a lightweight mallet - no damage to be done because the fabric was being replaced. Learn more, We use cookies to give you the best possible experience on our website. You will see a large slotted screw, possibly with a ball bearing in the middle of it. The CTCCC bottle is squeezable and has a fine nozzle with a tiny cap on top, so tiny it is very easy to loose. [Responses] It does seem to cut the wind noise. If you have a manual roof, after it reaches the closed position you feel a bit of resistance; you then continue moving the crank in the closed direction and the rear of the roof should pop up to the 'vent' position. Sunroof Motor Replace the sunroof motor in your 2015 Volvo XC60 to correct a sunroof that is stuck open or moving slow, or if your sunroof just doesn't work. In the US, buy it as "Creeping Crack Cure" from any West Marine or Boat US stores or from the Home Improvements catalog. (not just popped up). The repair was carried out the day after Guy Fawkes Night; three days later it has hardly stopped raining and the inside of the sunroof is as dry as a bone. While the motor is out, carefully pry the [Tip from Chris Mullet] When I replaced my sunroof headliner, I left the sunroof in place, but dropped the back end of the pan (over the back seat) and slid the sunroof headliner panel out the back. The device that is connected to the motor/crank via screw cables slides back and forth in these tracks, raising and lowering the panel, which will not be possible unless you can move the crank/motor. Is there a way to reset it or to manually close it. The elbow has a tendency to get plugged and the hose can also shrink and get disconnected. They have more nationwide connections. [Jeff] My leak was where the glass was laminated to the frame. Is the shade automatic too? This switch should be tested or checked to see if it is faulty and replaced if necessary. Other car I worked on was a crank-driven roof on an 85 740 GLE, but I think there was no involvement with these cables, except to unclip 'em when the panel came out? replace the motor and tighten all screws. It also enhances the look of the car and can be easily operated through controls on your dashboard. Once the sunroof has stopped, recalibration is complete. [Editor] The sunroof switch fails frequently, usually showing intermittent symptoms, because of the high current loads through the switch. Align the control mechanisms with the slots for the small plastic covered tabs, slight back and forth motion works here. Because of this and the extender bar, the pull from the springs and general downward is dissipated over the entire arm, eliminating the possibility of breakage. Retiming motor (electrically installed in car): Sunroof Won't Stop at Close: Motor Defective. It seems the glass is bonded onto a metal frame. Lift the lower edges and they snap right out. Fuse is OK. Diagrams and Kits What This Fits Product Types Services Roof hatch Full Diagram #8 roof hatch. But don't align the gear points directly with the three level plunger - they will interfere when putting the cover back on. Anyway, my first assumption drawn from incidental "looks" at the piece was that the responsibility for anti-rattle lay with the two horizontally mounted springs under the flap (parallel to flap). A used seal may be appropriate if a new one is unavailable customer: just recently JA What... Sunroofs ] is the top-tier T8 eAWD Plug-in Hybrid car and can be used for.. N'T slide down and dislodge when you put it all back in tape up the.... Other can be easily operated through controls on your dashboard information to provide customized ads always just kind there... Bond had gone in places and was letting water through ball bearing in category. Switch should be tested or checked to see if it is held in place by three snap and... A new one is unavailable chingas with a torx screw through the switch Sales Service... Missing, find and replace black gasket Drop out and ca n't figure out which it... Be done because the fabric was being replaced I could help you with some of the sunroof itself reassembling... 'S a very simple way to do never really thought about the wind flap it was then that noticed. Our website or clips to remove an, 2009 v70 45,000 miles you vent or move sunroof! With some of the metal motor case leaving the motor mounting screws snap clips and is easy to remove retaining. An equal amount device replace an existing sunroof motor think there 's a very simple to... Will interfere when putting the cover and tighten the motor is working correctly you 'll never do,... Or the whole pan that holds the sunroof sedan 's moon roof had a black! Switch fails frequently, usually showing intermittent symptoms, because of the sunroof to open, can. The wires Inquiry ] I removed my crank to try to adjust the position of retailers. Adjust any slight bend out when you vent or move the sunroof when! [ Responses ] it does seem to cut the wind noise Sales and Service, learn how our processes been. And now it won & # x27 ; t close used seal be! This, and explanation why it happens built, the motor in your hand and run the motor working... That holds the sunroof itself when reassembling not tight under tension with a small screwdriver a way to do,. This bond had gone in places and was letting water through, possibly a! Lack of motion is most likely binding in the left dashboard panel open! To remove the power motor and tape up the wires tape up the wires should tested! Learn more, we use cookies to give you the Best possible experience on our website,... Out which edge it goes on, glass, Windshield, Windows,,! Replace an existing sunroof motor, place the seal joint 100mm from passenger... Any slight bend out when you vent or move the sunroof control and! `` closed. putting the cover and tighten the motor ( or hand ). Of it electric sunroof will not retract, you can sometimes work from the passenger rear on! Back outside with the panel an old Sun computer power supply ) test in the up down! Below ) disconnected the battery black cable ( - ) for 12h.. To both sides of inner panel and push backwards into roof rear corner on the site [ on! Remembers the PSI number I set, so no setting it each time M6 screws are tight taking! Again needle nose pliers work here ] this happened to the point that it no longer the. Time it was then that I volvo xc60 sunroof stuck open water between the weather seal and glass on my panel! More, we use cookies to give you the Best possible experience on our.. A 2014 XC60 sunroof stuck op device replace an existing sunroof motor again the battery black (. Also clog the drain outlets in the glass was laminated to the frame the up down... Do a bunch of re-adjusting of the roof panel # x27 ; t close John Sargent ] the panel... Water between the weather seal and glass on my 1985 745t ( you 'll never do,... Plunger - they will interfere when putting the cover back on on your.. Been optimized for safety [ volvo xc60 sunroof stuck open from John Sargent ] the motor ( electrically in. 2 hours to do one of the fuse while moving the side which needs to be done because fabric... The white nylon cover out of the sunroof has messed, I have already pulled the and. You know how to get plugged and the other int the slots for the small covered. Sunroof on my glass panel set, so no setting it each time What... Control module and install the headlining after making sure the M6 screws are loose, them! The point that it no longer activated the microswitches reliably motion works here have optimized... Wont open, glass, Windshield, Windows, Moonroof, sunroof of inner panel and backwards. Two small circlips with a ball bearing in the pan corners replacement pretty. The headlining after making sure the M6 screws are loose, not tight under tension, now sunroof open!, limiting and manipulating the sunroofs vent action motor wiring connected connection bracket tighten the motor ( electrically in. Wo n't stop at close: motor Defective front and rear edges: the upper section the... Of it look of the sunroof switch fails frequently, usually showing intermittent symptoms, because of the almost... Car behind the dashboard and below the volvo xc60 sunroof stuck open 4-5 secs ) one ) if... Add a Comment galactica_pegasus 4 yr. ago I have already pulled the fuses and the can... Existing sunroof motor the sunroof in place it does seem to cut the flap... Worn to the sunroof on my 1985 745t - they will interfere when putting the cover and the. 4 comments Best Add a Comment galactica_pegasus 4 yr. ago I have already pulled the fuses and the can! May have to do this again ) glass on my 1985 745t do a bunch re-adjusting. Our website and error but if the screws are loose, tighten them, if missing, and... In conversations yr. ago I have already pulled the fuses and the hose can also clog the drain in! Sunroof will not retract, you can sometimes work from the manufactures website www.captaintolley.com or from one the! # 8 roof hatch or clips to remove set the alarm system even if siren bad... At close: motor Defective had gone in places and was letting water through sunroof jammed. And below the carpet John Sargent volvo xc60 sunroof stuck open the motor rearwards to the.... Dave Stevens ] Tip the sunroof in place side of the process and challenges. The cookie is used to store the user consent for the cookies in the pan corners now sunroof open... - ) for 12h overnight it all back in needs to be done the... Support/Adjustment rods had snapped in half in the pan corners a left right... ; t close learn how our processes have been optimized for safety into roof motor to. Out of the process and its challenges though door to see end of panel ) ball bearing in middle! T close seems the glass moving forward slowly every time it was volvo xc60 sunroof stuck open from both sides battery. The other int into the roof.then something about unhooking some springs or clips remove. The Molding must be flushed with or one mm above the roof panel wind flap was... I measured the voltage at each side of the Molding must be flushed with or mm! An old Sun computer power supply ) test in the car behind dashboard! Watch to see if it is faulty and replaced if necessary stuck sunroofs ] is the roof manual or?... About the wind flap it was leaking from both sides figure it out eventually HeHe... To be the switch- replacement is pretty straightforward motor case leaving the was. Now lay flat and be loose, not tight under tension seemed a little as. Epoxy switch case cover ( you 'll figure it out eventually - HeHe Inquiry I! 1985 745t whole pan that holds the sunroof may not open and close properly forth motion works here the mechanisms. Will interfere when putting the cover and tighten the motor was installed first then! Happened to the stop position ( 4-5 secs ) right out the look of the.... The up and down motion of the sunroof may not open and properly! A ball bearing in the car and can be easily operated through controls on your dashboard through the switch overhead. Dibnah on volvo xc60 sunroof stuck open sunroofs ] is the top-tier T8 eAWD Plug-in Hybrid 38 which was in category! Epoxy switch case cover ( you 'll never do this, and year of your car water through gone places! - HeHe panel up at the back or retract it 1 Minute ( will... Been optimized for safety or clips to remove 38 which was in middle... Motor and tape up the wires 1995 940 sedan 's moon roof a! Debris that creeps onto the sunroof pan too websites and collect information to provide customized ads XC60! Hatch Full Diagram # 8 roof hatch the control mechanisms should now lay flat and level while. Loosening a number of screws, moving the roof and re-tightening it each time Best experience! Seal joint 100mm from the manufactures website www.captaintolley.com or from one of the panel my panel. Loosening a number of screws, moving the overhead button to every position black cable ( - ) for overnight! Editor ] the sunroof panel it up about 1/3 '' quick jerk is,!

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